One of a kind. Every time.

Our panels are 100% recycled and 100% recyclable. They are made from would-be waste, from a range of pre and post-consumer material, transformed through our unique manufacturing process.

Supersized panels

At our micro-factory in Wales, a skilled team of local craftspeople hand-arrange and press each panel to create one-off statement pieces for your projects.

The panels start as a supersized 3000 x 1200mm, making them extremely versatile for all types of commercial projects. And they can also be cut down, depending on your requirements. By adopting this approach, zero waste is created as every part of a panel is put to use. What’s more, when the panels come to the end of their life, they can be repurposed – closing the loop on plastics.

Choose a material from our Classics Collection, or opt for something bespoke. Whichever route you take, individuality comes as standard.

Heron and Custom HIPS panels in 20mm
Multiple format panel sizes in 20mm

Panel Sizes

Smile Plastics panels are designed for use in a wide range of applications, cut to size as needed. Panels are supplied with a single-sided, semi-matt pressed finish as standard, and can also be supplied double-sided should your intended application require it. Speak to our dedicated team to discuss sizes, finishes and any additional specifications, and we will ensure we bring your vision to life.

Supersize panels

3000 × 1200mm

Large panels

2000 x 1000mm

Mid panels

1200 x 1000mm


1000 x 200mm, 2000 x 200mm

Mid tiles

500 x 500mm

Often the Supersize, Large and Mid panels will arrive slightly larger – in the range of 1-5cm.


5mm, 12mm, 20mm

The listed board thicknesses are nominal. Thermal expansion of some sheets can be 2mm per metre over a 10 degree Celsius range.

ACAD for ACAD x Smile Plastics. Paris Design Week 2021

Cutting and Finishing

We offer a cutting and finishing service on all our recycled plastic sheets, from the production of semi-finished parts to finished products. We can work on any scale of project from prototyping and one-off commissions to small and larger batch production. Please get in touch to talk about your project.

Ocean chair construction in 20mm. ACAD x Smile Plastics
Alba box construction in 12mm. Joining detail: half-lap

Buy back scheme

We follow a zero-waste production model, seeing our off-cuts as opportunities. We reuse all pieces generated by production and offer our customers the possibility to reclaim the material. If you decide you no longer have use for your Smile Plastics materials, you can choose to recycle them through the normal recycling channels.

Alternatively, we can also take back your offcuts, plus any end-of-life Smile Plastics materials. We re-work them into new panels, closing the loop and ensuring the plastics can brighten someone else’s day in the future. A full-circle industrial ecosystem.

In-house recycling of skeletal sheet waste